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Knowledge Sharing #8 - How to Maintain a CNC 4th-Axis Rotary Table? Complete Guide from Disassembly and Cleaning to Precision Inspection4
https://www.herbao.com.tw/en/ HER BAO MACHINERY CO., LTD.
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.)
  Helical Gear Principles and ApplicationsWhy Do Electric Vehicles Rely on Them? When discussing mechanical power transmission, gears are among the most essential components found in almost every type of machinery. Among the many gear types available, helical gears are one of the most common and widely used.From electric vehicle (EV) drivetrains, transmissions, and automation equipment to various industrial machines, helical gears can be found in countless applications. Their widespread use is mainly due to two key advantages: smooth operation and high transmission efficiency.So, what exactly is a helical gear, and how does it differ from other types of gears? What Is a Helical Gear? The most distinctive feature of a helical gear is its angled tooth design. Unlike spur gears, whose teeth engage all at once, the teeth of a helical gear mesh gradually and continuously, much like the action of a zipper.This method of engagement significantly reduces impact and vibration during operation, resulting in smoother performance. For this reason, helical gears are widely used in high-speed applications where smooth and quiet operation is essential. Transmission Principles of Helical Gears Helical gears operate through rolling contact transmission. As two gears mesh together, force is transmitted gradually along the angled tooth surfaces, helping maintain stable power delivery while improving overall transmission efficiency. In simple terms, helical gears offer several key advantages:• High transmission efficiency• Smooth operation• Excellent high-speed performance• Stable power transmission Because of their high efficiency, more of the input power can be effectively transferred to the output side. This makes helical gears particularly suitable for equipment that requires continuous, high-speed operation.  Manufacturing Process of Helical Gears  Although helical gears are among the most commonly used gear types, manufacturing precision remains critical to their performance. Common manufacturing methods include:Gear HobbingGear hobbing is one of the most widely used processes for manufacturing helical gears. It offers the advantages of high production efficiency and stable manufacturing costs.CNC MillingFor high-precision applications, some helical gears are manufactured using CNC milling machines to achieve greater tooth profile accuracy and consistency.After machining, additional processes such as heat treatment, grinding, and precision measurement are typically performed to ensure stable performance during high-speed operation.  How Are Helical Gears Measured and Inspected?  In addition to manufacturing quality, proper measurement and inspection are essential for ensuring the performance of helical gears.Common inspection items include:• Pitch measurement• Tooth thickness measurement• Tooth profile deviation inspection• Transmission error testing    Advantages of Helical Gears  Helical gears are widely used because they provide an excellent balance between efficiency and smooth operation. Compared with other transmission methods, helical gears offer several key advantages:1. High Transmission EfficiencyBecause helical gears operate through rolling contact, they can effectively reduce energy loss during power transmission.2. Ideal for High-Speed OperationTheir smooth meshing characteristics make them particularly suitable for high-speed applications.3. Stable Power TransmissionHelical gears can transfer input power efficiently and consistently to the output side, ensuring reliable performance.  Common Applications of Helical Gears  One of the most common applications of helical gears is in automotive transmissions. Transmissions require high-speed operation, smooth gear shifting, and reliable power transfer—all of which are key advantages of helical gears. In addition, helical gears are widely used in:• Automation equipment• Industrial gear reducers• CNC machine tools• Motor drive systems• Packaging machinery• Conveyor systems  Conclusion: Why Are Helical Gears So Common? Helical gears have become one of the most widely used transmission solutions in industry because they combine high efficiency, excellent high-speed performance, and stable power transmission.While different gear types each have their own ideal applications, helical gears remain a preferred choice whenever the requirements include high-speed operation, smooth performance, and long-term reliability. ( Related Reading Why Are Robotic Arms So Precise? Knowledge Sharing No. 12 – Understanding Hypoid Gears: Principles, Advantages, and Applications ) Herbao Machinery will continue to drive technological innovation and provide customers with professional and reliable solutions.If you have any technical questions, please feel free to contact us. We are always happy to help! https://www.herbao.com.tw/en/hot_534672.html Knowledge Sharing No.14 – Helical Gear Principles and Applications | Why Do Electric Vehicles Rely on Them? 2026-07-22 2027-07-22
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_534672.html
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_534672.html
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2026-07-22 http://schema.org/InStock TWD 0 https://www.herbao.com.tw/en/hot_534672.html
TIMTOS 2027!2027年3月2-6日,在南港展覽館!敬請期待!

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How to Maintain a CNC 4th-Axis Rotary Table?
Complete Guide from Disassembly and Cleaning to Precision Inspection


As automation and precision motion technology continue to evolve, the 4th-axis rotary table has become an indispensable component in CNC machining and automated production. To ensure long-term precision and stable performance, regular maintenance by the original manufacturer is essential to guarantee product quality and safety.

Take for example the 4th-axis rotary table manufactured by Herbao Machinery. This unit has operated continuously for over a decade, paired with a KUKA robotic arm in a 24/7 automated production line. After being returned to the factory for thorough maintenance and precision inspection, it continues to deliver excellent performance and accuracy—showcasing outstanding durability and product quality.

In this article, we review the complete maintenance process, from initial diagnostics to disassembly, cleaning, reassembly, and final precision verification, highlighting every detail and step of the professional workflow.

 Comprehensive Diagnostics & Equipment Disassembly 

The process begins with high-precision optical angle inspection using a HEIDENHAIN system to evaluate the current load and accuracy of the returned equipment. This allows engineers to analyze the condition of the unit and plan targeted maintenance.

After safely removing the protective covers, wiring, and motor, the main components—including the spindle, worm shaft, worm wheel, motor mount, pulleys, and various parts—are carefully disassembled by professional technicians under strict safety protocols.

 
Centralized Cleaning & Component Reassembly 

Once all components are removed and undergo preliminary cleaning, they are placed into an automated high-pressure cleaning system with heat treatment to remove oil residue and dust. Detailed manual wiping is then performed to ensure complete cleanliness.


Critical motion components such as the spindle, worm shaft, and worm wheel are pre-assembled, followed by installation of the main housing and rotary disk as part of the initial reassembly phase.

 Precision Calibration & Verification 

After reassembly, precision verification is performed on all rotational components—including concentricity, runout, perpendicularity, and angle positioning. These are calibrated using the HEIDENHAIN optical angle measuring device to ensure the restored equipment meets original factory standards.

Protective covers and wiring are reinstalled, and the final performance verification and functional assessment are completed before the equipment is returned to the customer.


 Professional Maintenance is Key to Sustained Performance 

Herbao rotary tables are engineered for durability and stability, capable of maintaining high precision even under long-term operation. With regular inspections and professional maintenance provided by the original manufacturer, equipment lifespan can be significantly extended to ensure long-term, stable production.

Herbao's service team offers factory-authorized repairs, replacement parts, and precision calibration to keep your machines in optimal condition—ensuring your production line continues to operate efficiently and at the highest quality standards.

For more insights into real-world 4-axis and 5-axis applications and technical knowledge, visit our website, follow our social media accounts, or subscribe to our YouTube channel to stay up-to-date with our latest case studies and practical insights.

( Further Reading: Rotary Positioning Table Calibration: CMM as an Alternative to Laser Inspection )




Herbao Machinery continues to pursue technological innovation, providing customers with professional and reliable solutions.
For technical inquiries or further information, please contact us!

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