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Knowledge Sharing #8 - How to Maintain a CNC 4th-Axis Rotary Table? Complete Guide from Disassembly and Cleaning to Precision Inspection4
https://www.herbao.com.tw/en/ HER BAO MACHINERY CO., LTD.
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.)
  [Equipment Upgrade Case] Automation RetrofitAir Cylinder + Control Module for Time & Effort Savings In modern manufacturing, efficiency and stability are the keys to maintaining competitiveness.However, many factories still rely on manual operation equipment such as press machines, assembly jigs, and testing platforms.While these devices are simple in structure and cost-effective, they often face challenges like operator fatigue, insufficient efficiency, and inconsistent quality during high-volume production.Herbao Machinery offers a pneumatic automation retrofit solution as the best way to solve these problems.By integrating air cylinders, solenoid valves, control modules, and pneumatic tubing, manual equipment can be upgraded into semi-automatic or fully automatic systems, significantly improving productivity and quality—all without replacing the entire machine. Challenges of Manual Equipment While manual equipment has a lower initial cost, increasing production demands often expose its limitations:◆ Operator Fatigue – Repetitive manual actions can lead to wrist strain and even tendonitis.◆ Inconsistent Quality – Manual force is difficult to standardize, resulting in lower yield rates.◆ Efficiency Bottlenecks – Limited operating speed makes it hard to meet high-volume orders.◆ Rising Labor Costs – As manpower becomes scarce, relying solely on manual operations is no longer sustainable.Upgrading existing equipment to automation has become a critical strategy for improving competitiveness. Pneumatic Automation Retrofit Solution Pneumatic automation upgrade solution follows the principle of“retain existing equipment, introduce automation quickly.”There's no need to purchase an entirely new machine.By adding several key pneumatic and control components, your manual equipment can instantly gain automated control capability.How It Works◆ Air Cylinder Integration – Replaces manual force with stable and controllable pressing power.◆ Control Module Installation – Paired with solenoid valves and pneumatic switches to enable automated start and stop functions.◆ Optimized Pneumatic System – Configures pressure sources and actuator tubing to ensure smooth and stable airflow.◆ Safety & Noise Control – Includes silencers and protective devices for safer and quieter operations.This solution is not limited to press machines — it is also applicable to assembly fixtures, testing platforms, stamping devices, handling jigs, and more.Multiple types of manual equipment can be upgraded at minimal cost to achieve significant automation improvements. Benefits of Automation Upgrades By integrating a pneumatic automation module, your production line gains instant improvements:◆ Save Effort – Eliminates repetitive manual force, reducing fatigue and injury risks.◆ Save Time – Automation shortens individual cycle times and boosts overall productivity by over 30%.◆ Improve Consistency – Ensures precise and repeatable operations, resulting in higher product quality.◆ Save Costs – Upgrading existing equipment avoids expensive machine replacements.◆ High Flexibility – Adjustable pressure, speed, and operational settings make the system adaptable to different production needs.This solution is particularly suitable for small and medium-sized factories,enabling a rapid upgrade to near Industry 4.0 production efficiency. Herbao Machinery Advantages As a professional automation retrofit service provider, Herbao Machinery offers:◆ Customized Design – Tailored upgrade solutions to meet different equipment needs.◆ Strong R&D Capability – In-house development of control modules and seamless hardware-software integration for reliability.◆ Fast Implementation – Most retrofits can be completed on the existing production line with minimal downtime.◆ Comprehensive Support – Includes installation guidance, operator training, and maintenance services.Our goal is to help businesses achieve automation upgrades quickly and cost-effectively. Conclusion If your factory still relies heavily on manual equipment, now is the best time to upgrade to automation!With Herbao Machinery's pneumatic module retrofit solution, you can reduce operator workload,improve productivity, ensure consistent quality, and enhance overall competitiveness.◆ Contact us today to receive a customized automation upgrade solution.We'll provide tailored recommendations based on your existing equipment and production requirements,helping you transition smoothly into a high-efficiency, automated manufacturing future.For more technical insights and practical applications,visit our official website, follow us on social media, or subscribe to our YouTube channelto stay updated with the latest solutions and case studies. ( Extended Reading: How to Maintain a 4-Axis CNC Machine? Knowledge Sharing #8 - How to Maintain a CNC 4th-Axis Rotary Table? Complete Guide from Disassembly and Cleaning to Precision Inspection ) Herbao Machinery will continue to drive technological innovation and provide our customers with more professional and reliable solutions. For any technical inquiries, please feel free to contact us! https://www.herbao.com.tw/en/hot_521719.html Technical Application Vol. 5 — [Equipment Upgrade Case] Automation Retrofit|Air Cylinder + Control Module for Time & Effort Savings 2025-08-26 2026-08-26
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_521719.html
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_521719.html
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2025-08-26 http://schema.org/InStock TWD 0 https://www.herbao.com.tw/en/hot_521719.html

Links:https://youtu.be/7rj7ipmSDGQ

 

How to Maintain a CNC 4th-Axis Rotary Table?
Complete Guide from Disassembly and Cleaning to Precision Inspection


As automation and precision motion technology continue to evolve, the 4th-axis rotary table has become an indispensable component in CNC machining and automated production. To ensure long-term precision and stable performance, regular maintenance by the original manufacturer is essential to guarantee product quality and safety.

Take for example the 4th-axis rotary table manufactured by Herbao Machinery. This unit has operated continuously for over a decade, paired with a KUKA robotic arm in a 24/7 automated production line. After being returned to the factory for thorough maintenance and precision inspection, it continues to deliver excellent performance and accuracy—showcasing outstanding durability and product quality.

In this article, we review the complete maintenance process, from initial diagnostics to disassembly, cleaning, reassembly, and final precision verification, highlighting every detail and step of the professional workflow.

 Comprehensive Diagnostics & Equipment Disassembly 

The process begins with high-precision optical angle inspection using a HEIDENHAIN system to evaluate the current load and accuracy of the returned equipment. This allows engineers to analyze the condition of the unit and plan targeted maintenance.

After safely removing the protective covers, wiring, and motor, the main components—including the spindle, worm shaft, worm wheel, motor mount, pulleys, and various parts—are carefully disassembled by professional technicians under strict safety protocols.

 
Centralized Cleaning & Component Reassembly 

Once all components are removed and undergo preliminary cleaning, they are placed into an automated high-pressure cleaning system with heat treatment to remove oil residue and dust. Detailed manual wiping is then performed to ensure complete cleanliness.


Critical motion components such as the spindle, worm shaft, and worm wheel are pre-assembled, followed by installation of the main housing and rotary disk as part of the initial reassembly phase.

 Precision Calibration & Verification 

After reassembly, precision verification is performed on all rotational components—including concentricity, runout, perpendicularity, and angle positioning. These are calibrated using the HEIDENHAIN optical angle measuring device to ensure the restored equipment meets original factory standards.

Protective covers and wiring are reinstalled, and the final performance verification and functional assessment are completed before the equipment is returned to the customer.


 Professional Maintenance is Key to Sustained Performance 

Herbao rotary tables are engineered for durability and stability, capable of maintaining high precision even under long-term operation. With regular inspections and professional maintenance provided by the original manufacturer, equipment lifespan can be significantly extended to ensure long-term, stable production.

Herbao's service team offers factory-authorized repairs, replacement parts, and precision calibration to keep your machines in optimal condition—ensuring your production line continues to operate efficiently and at the highest quality standards.

For more insights into real-world 4-axis and 5-axis applications and technical knowledge, visit our website, follow our social media accounts, or subscribe to our YouTube channel to stay up-to-date with our latest case studies and practical insights.

( Further Reading: Rotary Positioning Table Calibration: CMM as an Alternative to Laser Inspection )




Herbao Machinery continues to pursue technological innovation, providing customers with professional and reliable solutions.
For technical inquiries or further information, please contact us!

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