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Knowledge Sharing #7 - Rotary Positioning Table Calibration: CMM as an Alternative to Laser Inspection4
https://www.herbao.com.tw/en/ HER BAO MACHINERY CO., LTD.
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.)
  4th-Axis Rotary Module Middle & Base Plate ProcessMilling, Grinding, Measurement, and Assembly  Applications of 4th-Axis Modules in Precision Manufacturing In aerospace, mold, automotive, and medical industries, the 4th-axis CNC rotary table is an essential device for improving machining efficiency and multi-face processing capability. It enables cutting operations on different angles and surfaces in a single setup, reducing workpiece repositioning time and errors, while ensuring machining accuracy and productivity.  Design Functions of the Middle Plate and Base Plate The middle plate serves as the structural interface between the 4th-axis rotary platform and the tailstock. It must withstand the weight of the workpiece and machining loads, ensuring the accuracy of fixture and workpiece installation.The base plate acts as the mounting reference for both the 4th axis and the tailstock. In addition to providing stable support, it also absorbs vibration and reinforces the structure, reducing chatter and deflection during machining and improving overall rigidity and stability.   Raw Material Inspection and Milling Process  Before starting the process, various types of calipers and measuring tools are used to confirm that the raw material’s length, width, and height meet the design specifications.Prior to CNC milling, a 3D dial gauge is used to set the workpiece coordinate system, ensuring precise positioning. During machining, multiple cutting tools are applied in sequence according to the program to complete operations such as threaded holes and countersunk holes.Each tool operation is controlled by the CNC program, including feed rate, cutting depth, and tool change order, ensuring machining consistency and precision. Although the base plate primarily serves as a spacer, its flatness and hole position accuracy must also be strictly controlled to avoid interference or misalignment during assembly.  Grinding and Surface Accuracy Inspection After milling, the process proceeds to grinding, where a surface grinder equipped with a grinding wheel removes a small amount of material to eliminate tool marks and deformation errors, reducing the surface roughness to below the Ra standard value. Coolant is applied during grinding to control heat buildup, preventing thermal deformation from affecting accuracy.After grinding, multiple precision inspections are carried out:◆ Height gauge and probe – Check thickness and parallelism.◆ Outside and inside micrometers – Verify bore diameters and thickness accuracy.◆ MarSurf roughness tester – Measure Ra and Rz to ensure surface performance.◆ Digital microscope – Inspect grinding patterns and detect surface defects.◆ WENZEL CMM – Verify hole pitch, flatness, parallelism, and perpendicularity with micron-level accuracy.  4th-Axis Modular Assembly Process  Assembly begins with installing the L-shaped mounting base of the rotary platform. A dial indicator is used to check face runout, ensuring positioning accuracy. The tailstock is then installed, aligned with the center of the rotary platform, and secured to keep the workpiece tail end stable and free from vibration during machining.The 4th axis and tailstock are mounted onto spacer blocks or the base plate, followed by dual-axis alignment. A dial indicator measures the shaft height and position at both ends, with repeated adjustments until the coaxiality error meets the required standard.Finally, the middle plate, motor cover, and side panels are installed in sequence, the brand logo is fixed, and the final test run is performed.  Quality Commitment and Technical Expertise  Since its establishment in 2008, Herbao Machinery has specialized in the research, development, and manufacturing of high-precision CNC rotary indexing tables. With multiple patents and a complete process control system, every stage—from design, machining, and inspection to assembly—is strictly monitored to ensure long-term stable operation, meeting the high precision manufacturing standards demanded by various industries.For more practical applications and technical knowledge about 4-axis and 5-axis systems, visit our website, follow us on social media, or subscribe to our YouTube channel to receive the latest insights and hands-on sharing. ( (Related Reading: How to Maintain a 4th Axis? Knowledge Sharing Ep. 8-How to Maintain a CNC 4th-Axis Rotary Table? ) Herbao Machinery remains committed to advancing technology and delivering professional,reliable solutions for our customers. Please contact us for any technical inquiries! https://www.herbao.com.tw/en/hot_520766.html Knowledge Sharing #9 – Machining & Assembly of 4th-Axis Rotary Module Middle and Base Plates | Precision Manufacturing 2025-08-06 2026-08-06
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_520766.html
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_520766.html
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2025-08-06 http://schema.org/InStock TWD 0 https://www.herbao.com.tw/en/hot_520766.html

Links:https://youtu.be/VSMFRZeBojA

 

CMM Calibration for 2-Dimensional Motion Tables
A Key to High-Quality Precision Positioning

In precision manufacturing, rotary positioning tables are extensively used in machine tools, automation equipment, and precision machining processes. The accuracy of a two-dimensional (2D) motion table significantly impacts overall production quality and repeatability.

Traditionally, the industry relies heavily on laser measurement systems for calibration. However, in specific high-precision applications, Coordinate Measuring Machines (CMM) offer a more detailed and visual inspection method.

 What is a CMM, and why use it? 
A CMM (Coordinate Measuring Machine) uses contact probes or optical sensors to measure the geometric shape and dimensions of a component. It accurately captures X, Y, and Z coordinate data, effectively measuring flatness, parallelism, hole positioning, depth differences, and other critical geometric features.

 Why do we use CMM in addition to laser inspection? 
Laser inspection provides rapid and non-contact measurements suitable for quickly detecting overall contour deviations. However, when it comes to pinpointing subtle deviations in specific positions during 2D rotational movement, especially in parallelism or perpendicularity, laser methods alone may not provide sufficient detail.

In these cases, the CMM offers another highly effective solution. With its touch probe system, it precisely measures individual coordinate points, capturing detailed data that laser methods might overlook, enabling comprehensive verification of accuracy throughout table movement.
 Herbao Machinery’s Rotary Table CMM Calibration Procedure 
Step 1: Equipment Setup and Establishing Reference Points
The rotary positioning table is firmly mounted on the CMM’s measuring table. Reference points are established to ensure consistent and accurate subsequent measurements.
Step 2: Probe Positioning and Initial Calibration
A highly precise measuring probe locates and records the established reference points on the table’s surface, generating an accurate baseline data model.
Step 3: Sequential Angle Measurement
The table is incrementally rotated, typically by 15 degrees per step. After each rotation, the probe measures again, comparing the targeted angle against actual measurement data to verify rotational positioning accuracy.
Step 4: Real-time Data Analysis
Measurement data is instantly relayed to the computer, where software analyzes precision, ensuring parameters such as flatness, perpendicularity, and concentricity remain within permissible tolerances.
Step 5: Comprehensive Data Reporting
Upon completing all angle measurements, the CMM generates a detailed inspection report, which serves as a key reference for quality control and analysis, ensuring that the rotary positioning tables consistently meet the highest standards.

 Real-World Applications 

The accuracy of two-dimensional motion tables is critical in industries such as high-precision component manufacturing, PCB drilling, semiconductor packaging, and medical device production. For instance, automated alignment and bonding systems operating without stringent calibration may result in slight inaccuracies, significantly increasing production line defect rates.

 Conclusion 

The introduction of CMM measurement technology not only enhances the reliability of rotary positioning tables but has become a crucial verification method in the precision machining industry. Herbao Machinery employs this technology to effectively ensure equipment quality, providing industry users with increasingly precise and stable solutions.

Video Demonstration



Herbao Machinery continues to pursue technological innovation, providing customers with professional and reliable solutions.
For technical inquiries or further information, please contact us!

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