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Knowledge Sharing #7 - Rotary Positioning Table Calibration: CMM as an Alternative to Laser Inspection4
https://www.herbao.com.tw/en/ HER BAO MACHINERY CO., LTD.
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.)
  Pneumatics vs. Hydraulics: Which Is Better?A Deep Dive into Power Choices for Automation Equipment In the design and application of automation equipment, pneumatic and hydraulic systems are the two most commonly used drive mechanisms. Whether it’s positioning, clamping, or pushing on industrial production lines, or handling heavy-load operations in large machinery, choosing the right actuator is crucial to ensuring equipment efficiency and stability.This article explores the differences between pneumatic and hydraulic systems across four key aspects: working principles, performance characteristics, application scenarios, and cost-effectiveness, helping you identify the most suitable solution for your needs. Features and Advantages of Pneumatic Systems Pneumatic systems, typically powered by compressed air, generate linear thrust by controlling the pressure differential between the two chambers of a pneumatic cylinder. As air is a compressible medium, pneumatic systems offer fast response times and excellent shock absorption, helping reduce vibration and impact during high-speed operations.Key advantages include:Simple structure and easy maintenance: Pneumatic systems have fewer components, and their modular design simplifies servicing and upkeep.Quick response: Fast airflow enables rapid actuation, making pneumatics ideal for short-stroke, high-frequency operations.Low cost: Compared to hydraulic systems, pneumatic equipment typically requires lower initial investment and maintenance expenses.Clean and eco-friendly: Using air as the working medium avoids the risk of fluid leaks or contamination, making it environmentally safe.Suitable for light-load operations: Especially effective for tasks such as packaging, assembly, and sorting in compact automation setups. Features and Advantages of Hydraulic Systems  Hydraulic systems (hydraulic cylinders) use hydraulic oil as the working medium, delivering stable pressure and flow through a hydraulic power unit. Direction and speed of the fluid are precisely controlled using proportional valves or solenoid valves, which drive the piston’s movement. Based on Pascal’s Law, since fluids are nearly incompressible, hydraulic cylinders offer exceptional rigidity and stable force output. Key advantages include:High force and stability: Ideal for long-duration, high-load, and high-pressure applications.High positioning accuracy: Hydraulic pressure is consistently transmitted, allowing for more precise control than pneumatic systems.Excellent holding capability: Hydraulic cylinders can maintain their position for extended periods, even when the machine is stopped.Seamless CNC integration: Widely used in industries such as heavy cutting, mold forming, and metalworking due to their robust performance.  Practical Application Recommendations If your automation line prioritizes high-speed cycles, lightweight operations, and cost control, pneumatic cylinders are the ideal choice. Especially for short-cycle tasks such as assembly, handling, and sorting, pneumatic systems can deliver maximum efficiency with minimal resources. However, when the task involves heavy loads, precision machining, or sustained force over long periods, the high output and rigidity of hydraulic cylinders become indispensable advantages. In applications like die casting, steel forming, and large workpiece processing, the stability of hydraulic systems is directly tied to product accuracy and production efficiency.  Hybrid Applications of Pneumatics and Hydraulics  As production lines become more complex, more equipment is adopting hybrid systems tailored to different process stages: pneumatic cylinders are used in the early stages for fast positioning and gripping, while hydraulic cylinders are implemented in the mid or final stages for stable pressure-driven operations. This setup not only balances efficiency and precision but also effectively controls overall costs.  Conclusion  By understanding the core differences and application strategies of pneumatic and hydraulic cylinders, you’ll be able to choose the most suitable solution based on your operational needs.If you have any questions regarding automation equipment, pneumatic systems, or hydraulic planning, feel free to contact Herbao Machinery. We are here to help you build the optimal production solution!  FAQs: Pneumatic vs. Hydraulic Systems  Q1: Which system is more energy-efficient?A: Pneumatic cylinders are generally more energy-efficient because they consume energy only during operation, and compressed air can be supplied centrally. In contrast, hydraulic systems require a continuously running power unit, leading to higher energy consumption.Q2: Which system is better for high-precision control?A: Hydraulic cylinders are better suited for high-precision control due to the incompressibility of liquid, offering stable output and accurate positioning — ideal for heavy-duty and precision-demanding tasks.Q3: Do pneumatic cylinders have a shorter lifespan than hydraulic ones?A: Not necessarily. Pneumatic cylinders are simpler in design and easier to maintain. With clean air and proper upkeep, they can operate reliably over long periods. Hydraulic cylinders, however, require regular monitoring of seals and fluid quality.Q4: Can pneumatic cylinders replace hydraulic cylinders?A: In some applications, yes — especially for lighter loads and tasks with lower force requirements. However, for long-duration, high-force, and precision positioning, hydraulic cylinders remain essential.Q5: Can both systems be used in the same machine or production line?A: Absolutely. It’s common to use pneumatic cylinders for lightweight, rapid operations and hydraulic cylinders for heavy-duty or critical positioning tasks, achieving the best balance between performance and cost.Q6: Which system is easier to maintain?A: Pneumatic systems are generally easier to maintain, with straightforward component replacements and lower risk of failure. Hydraulic systems are more complex, requiring clean fluid circuits, stable pressure, and attention to seal integrity. ( Further Reading: Is it difficult to switch from manual to automatic operation? Check out a real-world case in Technical Application Vol. 5 — [Equipment Upgrade Case] Automation Retrofit|Air Cylinder + Control Module for Time & Effort Savings ) Herbao Machinery is committed to continuous innovation, providing professional and reliable solutions for your automation needs.Feel free to contact us with any technical inquiries! https://www.herbao.com.tw/en/hot_522917.html Knowledge Sharing Issue #10 Pneumatics vs. Hydraulics: Which Is Better? A Deep Dive into Power Choices for Automation Equipment 2025-09-17 2026-09-17
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_522917.html
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_522917.html
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2025-09-17 http://schema.org/InStock TWD 0 https://www.herbao.com.tw/en/hot_522917.html

Links:https://youtu.be/VSMFRZeBojA

 

CMM Calibration for 2-Dimensional Motion Tables
A Key to High-Quality Precision Positioning

In precision manufacturing, rotary positioning tables are extensively used in machine tools, automation equipment, and precision machining processes. The accuracy of a two-dimensional (2D) motion table significantly impacts overall production quality and repeatability.

Traditionally, the industry relies heavily on laser measurement systems for calibration. However, in specific high-precision applications, Coordinate Measuring Machines (CMM) offer a more detailed and visual inspection method.

 What is a CMM, and why use it? 
A CMM (Coordinate Measuring Machine) uses contact probes or optical sensors to measure the geometric shape and dimensions of a component. It accurately captures X, Y, and Z coordinate data, effectively measuring flatness, parallelism, hole positioning, depth differences, and other critical geometric features.

 Why do we use CMM in addition to laser inspection? 
Laser inspection provides rapid and non-contact measurements suitable for quickly detecting overall contour deviations. However, when it comes to pinpointing subtle deviations in specific positions during 2D rotational movement, especially in parallelism or perpendicularity, laser methods alone may not provide sufficient detail.

In these cases, the CMM offers another highly effective solution. With its touch probe system, it precisely measures individual coordinate points, capturing detailed data that laser methods might overlook, enabling comprehensive verification of accuracy throughout table movement.
 Herbao Machinery’s Rotary Table CMM Calibration Procedure 
Step 1: Equipment Setup and Establishing Reference Points
The rotary positioning table is firmly mounted on the CMM’s measuring table. Reference points are established to ensure consistent and accurate subsequent measurements.
Step 2: Probe Positioning and Initial Calibration
A highly precise measuring probe locates and records the established reference points on the table’s surface, generating an accurate baseline data model.
Step 3: Sequential Angle Measurement
The table is incrementally rotated, typically by 15 degrees per step. After each rotation, the probe measures again, comparing the targeted angle against actual measurement data to verify rotational positioning accuracy.
Step 4: Real-time Data Analysis
Measurement data is instantly relayed to the computer, where software analyzes precision, ensuring parameters such as flatness, perpendicularity, and concentricity remain within permissible tolerances.
Step 5: Comprehensive Data Reporting
Upon completing all angle measurements, the CMM generates a detailed inspection report, which serves as a key reference for quality control and analysis, ensuring that the rotary positioning tables consistently meet the highest standards.

 Real-World Applications 

The accuracy of two-dimensional motion tables is critical in industries such as high-precision component manufacturing, PCB drilling, semiconductor packaging, and medical device production. For instance, automated alignment and bonding systems operating without stringent calibration may result in slight inaccuracies, significantly increasing production line defect rates.

 Conclusion 

The introduction of CMM measurement technology not only enhances the reliability of rotary positioning tables but has become a crucial verification method in the precision machining industry. Herbao Machinery employs this technology to effectively ensure equipment quality, providing industry users with increasingly precise and stable solutions.

Video Demonstration



Herbao Machinery continues to pursue technological innovation, providing customers with professional and reliable solutions.
For technical inquiries or further information, please contact us!

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