加入好友
Home
1
Information
2
Uncategorized
3
Knowledge Sharing #7 - Rotary Positioning Table Calibration: CMM as an Alternative to Laser Inspection4
https://www.herbao.com.tw/en/ HER BAO MACHINERY CO., LTD.
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.)
  Understanding Worm Gears:Applications of High-Torque and Self-Locking Transmission When it comes to transmission systems that offer high torque and self-locking capability, the worm gear is undoubtedly one of the most representative gear types.Thanks to its unique transmission characteristics, worm gears are widely used in applications that require low-speed operation, high load capacity, and back-drive prevention. Common examples include elevators, floodgates, lifting platforms, positioning mechanisms, and gear reducers, where worm gear systems play a critical role in ensuring stable and reliable operation. What Is a Worm Gear? How Is It Different from Ordinary Gears? A worm gear is a transmission system composed of a worm and a worm wheel. The worm resembles a screw, while the worm wheel looks similar to a disc-shaped gear. As the worm rotates, it drives the worm wheel, allowing power to be transmitted from one shaft to another.The biggest difference between a worm gear and ordinary gears is that worm gears rely on sliding contact transmission. Because power is transmitted through sliding friction, worm gears can achieve very high gear reduction ratios within a compact design.Another notable characteristic of worm gears is their self-locking capability. Simply put, when the input shaft stops rotating, it becomes difficult for the output shaft to back-drive the input shaft. This helps prevent reverse movement and improves operational safety.This unique feature is one of the main reasons why worm gears are widely used in elevators, lifting platforms, and gate systems. Compared with ordinary gears, worm gears typically offer the following characteristics:• High gear reduction ratios• High torque output• Self-locking capability• Suitable for low-speed, high-load applications• Stable operation  Transmission Principles of Worm Gears  Worm gears transmit power primarily through sliding friction. As the worm rotates, it drives the worm wheel in much the same way that a screw drives a nut, causing the wheel to rotate gradually. This unique mechanism allows worm gears to achieve high gear reduction ratios and high torque output within a compact space.In simple terms, worm gears offer several key transmission characteristics:• High reduction ratios• High torque output• Self-locking capabilityAmong these features, self-locking capability is one of the most distinctive advantages of worm gears. Once the system stops operating, the output shaft is unlikely to move backward or slip, making worm gears ideal for applications that require position holding, load support, or back-drive prevention.However, because worm gears rely on sliding friction for power transmission, they generate more heat and energy loss during operation. As a result, their transmission efficiency is generally lower than that of helical gears or hypoid gears.  Manufacturing Process of Worm Gears  Because worm gears consist of a worm and a worm wheel that operate as a matched pair, the tooth profile, lead, and contact accuracy of both components must be precisely matched to ensure smooth and stable operation. Typical manufacturing processes for worm gears include:• Turning• Gear hobbing• Heat treatment• Tooth surface grinding• Gear meshing correction and finishing Among the various inspection items, transmission error is particularly important. By measuring variations in rotational error during operation, engineers can verify whether the worm gear system maintains smooth and stable performance under low-speed, high-load conditions.  How Are Worm Gears Measured and Inspected? In addition to tooth profile accuracy, the measurement and inspection of worm gears place special emphasis on overall meshing performance and transmission stability. Any errors in tooth geometry, lead accuracy, or contact position can increase friction and noise, while also affecting transmission efficiency and service life. Common inspection items include:• Tooth profile measurement• Lead accuracy inspection• Transmission error testing• Gear meshing contact inspectionAmong these inspections, transmission error is one of the most critical indicators. By measuring variations in rotational error throughout operation, engineers can verify whether the worm gear system maintains smooth and stable performance under low-speed, high-load conditions.  Advantages of Worm Gears  The greatest advantages of worm gears are their ability to provide high torque, high reduction ratios, and self-locking capability in a single transmission system. Compared with other transmission methods, worm gears offer several distinct benefits:1. High Reduction RatioEven with a single-stage transmission, worm gears can achieve significant speed reduction, making them ideal for applications with limited installation space.2. High Torque OutputWorm gears can convert rotational speed into greater torque, making them well suited for high-load applications.3. Self-Locking CapabilityAfter the system stops operating, the output shaft is difficult to back-drive, effectively preventing reverse movement.4. Smooth OperationDue to their continuous tooth engagement, worm gears provide stable and smooth performance, especially at low speeds.5. Suitable for Positioning and Lifting EquipmentWorm gears are particularly well suited for applications that require position holding, load support, and reliable motion control.  Common Applications of Worm Gears  Because worm gears offer high reduction ratios, high torque output, and self-locking capability, they are particularly suitable for applications that operate under heavy loads and require back-drive prevention.One of the most common applications is elevator systems. In addition to supporting heavy loads, elevators must remain stable when stopped and prevent unintended movement caused by external forces. The self-locking characteristic of worm gears makes them an ideal solution for this requirement. In addition to elevators, worm gears are widely used in:• Gate systems• Lifting platforms• Industrial gear reducers• Conveyor systems• Positioning mechanisms• Automation equipment For equipment that requires stable control, reliable positioning, and enhanced safety, worm gears remain a proven and dependable transmission solution.  Conclusion: Why Are Worm Gears Still Widely Used Today? Although transmission technologies continue to evolve, worm gears remain an essential component in many industrial applications due to their unique combination of high torque, high reduction ratios, and self-locking capability.These characteristics make worm gears a reliable choice for equipment that requires stable operation, load-holding capability, and enhanced safety. ( Related Reading How to Install a Large Worm Gear Rotary Table? Knowledge Sharing No.11 – Installation and Technical Considerations for Large 4th-Axis Rotary Tables ) Herbao Machinery will continue to drive technological innovation and provide customers with professional and reliable solutions.If you have any technical questions, please feel free to contact us. We are always happy to help! https://www.herbao.com.tw/en/hot_534519.html Knowledge Sharing No.13 – Understanding Worm Gears: Applications of High-Torque and Self-Locking Transmission 2026-06-22 2027-06-22
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_534519.html
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_534519.html
https://schema.org/EventMovedOnline https://schema.org/OfflineEventAttendanceMode
2026-06-22 http://schema.org/InStock TWD 0 https://www.herbao.com.tw/en/hot_534519.html
TIMTOS 2027!Coming Soon!敬請期待!

Links:https://youtu.be/VSMFRZeBojA

 

CMM Calibration for 2-Dimensional Motion Tables
A Key to High-Quality Precision Positioning

In precision manufacturing, rotary positioning tables are extensively used in machine tools, automation equipment, and precision machining processes. The accuracy of a two-dimensional (2D) motion table significantly impacts overall production quality and repeatability.

Traditionally, the industry relies heavily on laser measurement systems for calibration. However, in specific high-precision applications, Coordinate Measuring Machines (CMM) offer a more detailed and visual inspection method.

 What is a CMM, and why use it? 
A CMM (Coordinate Measuring Machine) uses contact probes or optical sensors to measure the geometric shape and dimensions of a component. It accurately captures X, Y, and Z coordinate data, effectively measuring flatness, parallelism, hole positioning, depth differences, and other critical geometric features.

 Why do we use CMM in addition to laser inspection? 
Laser inspection provides rapid and non-contact measurements suitable for quickly detecting overall contour deviations. However, when it comes to pinpointing subtle deviations in specific positions during 2D rotational movement, especially in parallelism or perpendicularity, laser methods alone may not provide sufficient detail.

In these cases, the CMM offers another highly effective solution. With its touch probe system, it precisely measures individual coordinate points, capturing detailed data that laser methods might overlook, enabling comprehensive verification of accuracy throughout table movement.
 Herbao Machinery’s Rotary Table CMM Calibration Procedure 
Step 1: Equipment Setup and Establishing Reference Points
The rotary positioning table is firmly mounted on the CMM’s measuring table. Reference points are established to ensure consistent and accurate subsequent measurements.
Step 2: Probe Positioning and Initial Calibration
A highly precise measuring probe locates and records the established reference points on the table’s surface, generating an accurate baseline data model.
Step 3: Sequential Angle Measurement
The table is incrementally rotated, typically by 15 degrees per step. After each rotation, the probe measures again, comparing the targeted angle against actual measurement data to verify rotational positioning accuracy.
Step 4: Real-time Data Analysis
Measurement data is instantly relayed to the computer, where software analyzes precision, ensuring parameters such as flatness, perpendicularity, and concentricity remain within permissible tolerances.
Step 5: Comprehensive Data Reporting
Upon completing all angle measurements, the CMM generates a detailed inspection report, which serves as a key reference for quality control and analysis, ensuring that the rotary positioning tables consistently meet the highest standards.

 Real-World Applications 

The accuracy of two-dimensional motion tables is critical in industries such as high-precision component manufacturing, PCB drilling, semiconductor packaging, and medical device production. For instance, automated alignment and bonding systems operating without stringent calibration may result in slight inaccuracies, significantly increasing production line defect rates.

 Conclusion 

The introduction of CMM measurement technology not only enhances the reliability of rotary positioning tables but has become a crucial verification method in the precision machining industry. Herbao Machinery employs this technology to effectively ensure equipment quality, providing industry users with increasingly precise and stable solutions.

Video Demonstration



Herbao Machinery continues to pursue technological innovation, providing customers with professional and reliable solutions.
For technical inquiries or further information, please contact us!

Previous Back to List Next