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Knowledge Sharing #7 - Rotary Positioning Table Calibration: CMM as an Alternative to Laser Inspection4
https://www.herbao.com.tw/en/ HER BAO MACHINERY CO., LTD.
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.)
  Helical Gear Principles and ApplicationsWhy Do Electric Vehicles Rely on Them? When discussing mechanical power transmission, gears are among the most essential components found in almost every type of machinery. Among the many gear types available, helical gears are one of the most common and widely used.From electric vehicle (EV) drivetrains, transmissions, and automation equipment to various industrial machines, helical gears can be found in countless applications. Their widespread use is mainly due to two key advantages: smooth operation and high transmission efficiency.So, what exactly is a helical gear, and how does it differ from other types of gears? What Is a Helical Gear? The most distinctive feature of a helical gear is its angled tooth design. Unlike spur gears, whose teeth engage all at once, the teeth of a helical gear mesh gradually and continuously, much like the action of a zipper.This method of engagement significantly reduces impact and vibration during operation, resulting in smoother performance. For this reason, helical gears are widely used in high-speed applications where smooth and quiet operation is essential. Transmission Principles of Helical Gears Helical gears operate through rolling contact transmission. As two gears mesh together, force is transmitted gradually along the angled tooth surfaces, helping maintain stable power delivery while improving overall transmission efficiency. In simple terms, helical gears offer several key advantages:• High transmission efficiency• Smooth operation• Excellent high-speed performance• Stable power transmission Because of their high efficiency, more of the input power can be effectively transferred to the output side. This makes helical gears particularly suitable for equipment that requires continuous, high-speed operation.  Manufacturing Process of Helical Gears  Although helical gears are among the most commonly used gear types, manufacturing precision remains critical to their performance. Common manufacturing methods include:Gear HobbingGear hobbing is one of the most widely used processes for manufacturing helical gears. It offers the advantages of high production efficiency and stable manufacturing costs.CNC MillingFor high-precision applications, some helical gears are manufactured using CNC milling machines to achieve greater tooth profile accuracy and consistency.After machining, additional processes such as heat treatment, grinding, and precision measurement are typically performed to ensure stable performance during high-speed operation.  How Are Helical Gears Measured and Inspected?  In addition to manufacturing quality, proper measurement and inspection are essential for ensuring the performance of helical gears.Common inspection items include:• Pitch measurement• Tooth thickness measurement• Tooth profile deviation inspection• Transmission error testing    Advantages of Helical Gears  Helical gears are widely used because they provide an excellent balance between efficiency and smooth operation. Compared with other transmission methods, helical gears offer several key advantages:1. High Transmission EfficiencyBecause helical gears operate through rolling contact, they can effectively reduce energy loss during power transmission.2. Ideal for High-Speed OperationTheir smooth meshing characteristics make them particularly suitable for high-speed applications.3. Stable Power TransmissionHelical gears can transfer input power efficiently and consistently to the output side, ensuring reliable performance.  Common Applications of Helical Gears  One of the most common applications of helical gears is in automotive transmissions. Transmissions require high-speed operation, smooth gear shifting, and reliable power transfer—all of which are key advantages of helical gears. In addition, helical gears are widely used in:• Automation equipment• Industrial gear reducers• CNC machine tools• Motor drive systems• Packaging machinery• Conveyor systems  Conclusion: Why Are Helical Gears So Common? Helical gears have become one of the most widely used transmission solutions in industry because they combine high efficiency, excellent high-speed performance, and stable power transmission.While different gear types each have their own ideal applications, helical gears remain a preferred choice whenever the requirements include high-speed operation, smooth performance, and long-term reliability. ( Related Reading Why Are Robotic Arms So Precise? Knowledge Sharing No. 12 – Understanding Hypoid Gears: Principles, Advantages, and Applications ) Herbao Machinery will continue to drive technological innovation and provide customers with professional and reliable solutions.If you have any technical questions, please feel free to contact us. We are always happy to help! https://www.herbao.com.tw/en/hot_534672.html Knowledge Sharing No.14 – Helical Gear Principles and Applications | Why Do Electric Vehicles Rely on Them? 2026-07-22 2027-07-22
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_534672.html
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_534672.html
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2026-07-22 http://schema.org/InStock TWD 0 https://www.herbao.com.tw/en/hot_534672.html
TIMTOS 2027!2027年3月2-6日,在南港展覽館!敬請期待!

Links:https://youtu.be/VSMFRZeBojA

 

CMM Calibration for 2-Dimensional Motion Tables
A Key to High-Quality Precision Positioning

In precision manufacturing, rotary positioning tables are extensively used in machine tools, automation equipment, and precision machining processes. The accuracy of a two-dimensional (2D) motion table significantly impacts overall production quality and repeatability.

Traditionally, the industry relies heavily on laser measurement systems for calibration. However, in specific high-precision applications, Coordinate Measuring Machines (CMM) offer a more detailed and visual inspection method.

 What is a CMM, and why use it? 
A CMM (Coordinate Measuring Machine) uses contact probes or optical sensors to measure the geometric shape and dimensions of a component. It accurately captures X, Y, and Z coordinate data, effectively measuring flatness, parallelism, hole positioning, depth differences, and other critical geometric features.

 Why do we use CMM in addition to laser inspection? 
Laser inspection provides rapid and non-contact measurements suitable for quickly detecting overall contour deviations. However, when it comes to pinpointing subtle deviations in specific positions during 2D rotational movement, especially in parallelism or perpendicularity, laser methods alone may not provide sufficient detail.

In these cases, the CMM offers another highly effective solution. With its touch probe system, it precisely measures individual coordinate points, capturing detailed data that laser methods might overlook, enabling comprehensive verification of accuracy throughout table movement.
 Herbao Machinery’s Rotary Table CMM Calibration Procedure 
Step 1: Equipment Setup and Establishing Reference Points
The rotary positioning table is firmly mounted on the CMM’s measuring table. Reference points are established to ensure consistent and accurate subsequent measurements.
Step 2: Probe Positioning and Initial Calibration
A highly precise measuring probe locates and records the established reference points on the table’s surface, generating an accurate baseline data model.
Step 3: Sequential Angle Measurement
The table is incrementally rotated, typically by 15 degrees per step. After each rotation, the probe measures again, comparing the targeted angle against actual measurement data to verify rotational positioning accuracy.
Step 4: Real-time Data Analysis
Measurement data is instantly relayed to the computer, where software analyzes precision, ensuring parameters such as flatness, perpendicularity, and concentricity remain within permissible tolerances.
Step 5: Comprehensive Data Reporting
Upon completing all angle measurements, the CMM generates a detailed inspection report, which serves as a key reference for quality control and analysis, ensuring that the rotary positioning tables consistently meet the highest standards.

 Real-World Applications 

The accuracy of two-dimensional motion tables is critical in industries such as high-precision component manufacturing, PCB drilling, semiconductor packaging, and medical device production. For instance, automated alignment and bonding systems operating without stringent calibration may result in slight inaccuracies, significantly increasing production line defect rates.

 Conclusion 

The introduction of CMM measurement technology not only enhances the reliability of rotary positioning tables but has become a crucial verification method in the precision machining industry. Herbao Machinery employs this technology to effectively ensure equipment quality, providing industry users with increasingly precise and stable solutions.

Video Demonstration



Herbao Machinery continues to pursue technological innovation, providing customers with professional and reliable solutions.
For technical inquiries or further information, please contact us!

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