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Knowledge Sharing Issue #5 Industrial Automation Core: Rotary Motion and Servo Control4
https://www.herbao.com.tw/en/ HER BAO MACHINERY CO., LTD.
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.)
  Electrical Discharge Machining - Wire EDMThe Top Choice for Complex Part Processing  What is Wire EDM? Wire EDM is a thermal process widely applied in the precision manufacturing of parts across various industries. This section delves into the functions of Wire EDM and its role in the manufacturing sector, especially when paired with rotary positioning tables.  Wire EDM Process Also known as EDM or WEDM, Wire EDM is a precise machining method that uses thermal energy to remove material from a workpiece. Known by various names such as spark erosion and wire erosion, the process involves a fine metal wire and deionized water to cut metal and prevent rusting. The wire, usually made of brass or layered copper, acts as the tool electrode and follows a pre-defined path to shape the workpiece.  History of Wire EDM The phenomenon of electrical discharge erosion was first observed in 1770 by British physicist Joseph Priestley, who termed it electrical discharge erosion. In 1967, the Soviet Union developed the first commercially available digital-controlled Wire EDM machine.   Types of Wire EDM  Wire EDM is categorized into fast wire, medium wire, and slow wire EDM. Fast wire EDM operates at speeds of 6 to 12 m/s, with high-speed reciprocating movement of the electrode wire but lower cutting precision. Medium wire EDM, an evolution of fast wire EDM, introduces frequency control for multiple cuts, a newer process developed in recent years. Slow wire EDM features a wire speed of 0.2 m/s with low-speed unidirectional movement, offering high cutting precision. Types and Sizes of Wires Used in Wire EDMWire EDM uses metal wires with diameters ranging from 0.0008 to 0.013 inches. Thinner wires require lower power settings and cut at slower speeds. Commonly, brass wires with a diameter of 0.010 inches are used. Shape of WorkpiecesWire EDM can cut small and complex shapes. For handling multiple flat parts, stacking workpieces can enable efficient, unattended batch processing. Materials for Wire EDMThis technology is extensively used in various industries. Pre-hardened mold steel is ideal for CNC Wire EDM, maintaining shape integrity without post-machining heat treatment. Titanium, known for its excellent conductivity, is well-suited for Wire EDM, generating minimal heat during the process and maintaining dimensional accuracy. Austenitic stainless steel, with its corrosion resistance and high thermal conductivity, ensures tool sharpness and prevents thermal damage. Tungsten and molybdenum, with high melting points, can withstand the high temperatures of EDM. Applications of Wire EDM  Wire EDM technology, combined with rotary positioning tables, finds broad applications across industries. Component ProcessingIn conponent processing industries, Wire EDM can manufacture parts with precise tolerances and complex shapes. High-precision rotary positioning tables enhance the ability to machine spiral and gear-like parts, acting as work exchange tables for accurate multiple part processing. Medical DevicesWire EDM offers the precision needed for producing complex medical instruments, ensuring the efficacy and compatibility of medical devices by meeting stringent regulations.ElectronicsWire EDM effectively produces microelectrodes used in microelectronics for circuits and sensors, where precise tolerances are critical for functionality.Mold ToolingWire EDM can rapidly shape mold inserts, ensuring accurate reproduction of intended plastic parts. It’s also used to make stamping dies, extrusion molds, cutting punches, and more.  Conclusion  Wire EDM is a precise and efficient machining process that, when paired with rotary positioning tables, expands the range and scope of processing capabilities, making it ideal for various industries' complex shapes. Compared to many other manufacturing processes, it offers greater accuracy, efficiency, and cost-effectiveness, enhancing manufacturing competitiveness. ( Further Reading: Can It Be Used in a Cleanroom? https://www.herbao.com.tw/en/hot_495662.html )  Herbao Machinery continues to drive innovation, providing more professional and reliable solutions to our clients. For any technical questions, please feel free to contact us! https://www.herbao.com.tw/en/hot_507092.html Technical Application #2 - Electrical Discharge Machining - Wire EDM: The Top Choice for Complex Part Processing 2025-01-06 2026-01-06
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_507092.html
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_507092.html
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2025-01-06 http://schema.org/InStock TWD 0 https://www.herbao.com.tw/en/hot_507092.html

禾寶機械將於2025年3月6日-11日參與2025台北國際工具機展,攤位號:D0324,歡迎蒞臨參觀!

Industrial Automation Core

 

Rotary Motion and Servo Control

 

 

With rapid technological advancements, modern manufacturing demands precise motion control. Rotary motion and servo control are widely applied in various industrial automation systems, including automated production lines, robotic arms, and precision machining equipment. Two-dimensional motion modules typically involve planar motion control, while three-dimensional motion modules require spatial motion operations. The design and implementation of these modules necessitate a comprehensive understanding of rotary mechanisms and servo motors to achieve high-precision and high-stability motion control.

This article explores the application of rotary motion and servo control in two-dimensional and three-dimensional motion modules, revealing their significance and application prospects in modern industry through theoretical and practical analysis.

 

Rotary Motion

Rotary motion refers to movement around a fixed axis, extensively used in various mechanical devices. In industrial applications, the precision and stability of rotary motion are critical for product quality and machining outcomes. Rotary motion typically relies on the collaborative efforts of speed reducers and servo motors.

Servo Control

Servo control is an automatic control system used for precise control of mechanical equipment's position, speed, and acceleration. A servo control system consists of a servo drive, a servo motor, and a controller. The servo drive receives commands from the controller, drives the servo motor for precise movement, and adjusts motion parameters in real-time through a feedback system, achieving high-precision control.

 

Fundamental Principles of Rotary Mechanisms and Servo Motors

A rotary mechanism is a mechanical transmission device used to reduce the motor's speed and increase its torque output. In rotary motion control, speed reducers can effectively enhance the system's operational stability and precision. The selection process must consider factors such as transmission ratio, load capacity, inertia, and efficiency to meet specific application requirements.

A servo motor is a high-performance motor characterized by quick response, high precision, and high stability. Selection should be based on application requirements, considering parameters such as power, speed, torque, and control precision to achieve the desired movement and accuracy of the rotary mechanism and motion module.

 

 

 

Applications in Two-Dimensional Motion Modules

In two-dimensional motion modules, speed reducers primarily reduce the servo motor's speed and increase its torque output. For instance, in printing machines, speed reducers ensure the smooth operation of printing rollers, preventing mechanical vibrations and printing errors caused by excessive speed. Servo motors drive mechanical components for precise motion, such as in CNC machines, where they accurately control tool position and movement speed, enhancing machining precision and efficiency.

 

Applications in Three-Dimensional Motion Modules

In three-dimensional motion modules, speed reducers not only need to reduce speed and increase torque but also ensure the synchronization of multi-axis linkage. For example, in robotic arms, speed reducers ensure coordinated movement of joints, enhancing the flexibility and precision of the robotic arm's motion. Servo motors drive multiple axes for complex spatial movements, such as in 3D printers, where they precisely control the movement path of the print head, ensuring high precision and quality of the printed products.

 

 

 

The application of rotary motion and servo control technology in modern industry is becoming increasingly widespread. Their significant impact on production efficiency and product quality is evident in two-dimensional and three-dimensional motion modules. The performance and selection of these components affect the overall system's operational efficiency. By deeply understanding the technical principles and application examples, we can better design and implement various industrial automation systems to meet the demands of modern manufacturing.

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