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Knowledge Sharing Issue #3 Understanding Rotational Accuracy - Repeatability and Backlash4
https://www.herbao.com.tw/en/ HER BAO MACHINERY CO., LTD.
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.)
The Taipei International Machine Tool Show (TIMTOS 2025), a premier event in the global machinery industry, has officially kicked off! This year’s exhibition has attracted industry experts and buyers from Japan, Korea, India, Europe, South America, and more, with over 1,000 exhibitors and 6,000 booths showcasing the latest machine tool equipment, machining technologies, and automation solutions.AI, smart manufacturing, automation, and green energy technologies have taken center stage, driving a revolutionary transformation in the machine tool industry! AI & Smart Manufacturing: The Future of the Machine Tool Industry! With the advancement of AI technology, machine learning and big data analytics are being widely adopted in the machine tool industry, enhancing production efficiency and achieving unprecedented levels of machining precision. Many companies have integrated smart CNC systems, utilizing AI to analyze machine data, predict maintenance needs, and implement predictive maintenance, significantly reducing downtime and production costs. Automated Manufacturing: From 3-Axis to 5-Axis, A Technological Leap! In the past, CNC machining primarily relied on 3-axis machines, but as demand for precision manufacturing increases, 4-axis and 5-axis machining are becoming the new standard. Many exhibitors showcased CNC rotary positioning platforms and 5-axis NC rotary tables at TIMTOS 2025, enabling companies to efficiently process complex components with greater precision and flexibility through automation solutions. Green Manufacturing: Low Carbon, Energy Efficiency, and Sustainability! 全The global manufacturing sector is moving rapidly towards a low-carbon economy, and the machine tool industry is no exception. At TIMTOS 2025, many companies introduced high-efficiency, low-energy-consumption smart machines equipped with Energy Management Systems (EMS). By leveraging AI to optimize energy usage, these systems significantly reduce energy consumption in manufacturing processes, achieving true green manufacturing. Herbao Machinery | 4-Axis & 5-Axis Precision Machining Solutions to Boost Your Competitiveness! As a leading manufacturer of precision transmission components, Herbao Machinery showcased its full range of 4-axis and 5-axis NC rotary tables and CNC rotary positioning platforms at TIMTOS 2025. Our solutions help businesses enhance machining efficiency, precision, and stability, catering to applications in mold manufacturing, aerospace components, and high-end precision industries. https://www.herbao.com.tw/en/hot_512442.html The Smart Manufacturing Trend! How AI and Automation Are Transforming the Machine Tool Industry – TIMTOS 2025 Highlights 2025-03-28 2026-03-28
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_512442.html
HER BAO MACHINERY CO., LTD. 1 F., No. 10-59, Yuangang, 2nd Neighborhood, Yuangang Vil., Yuanli Township, Miaoli County 35852, Taiwan (R.O.C.) https://www.herbao.com.tw/en/hot_512442.html
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2025-03-28 http://schema.org/InStock TWD 0 https://www.herbao.com.tw/en/hot_512442.html

禾寶機械將於2025年3月3日-8日參與2025台北國際工具機展,攤位號:D0324,歡迎蒞臨參觀!

 

 

 

The Science Behind Accurate Positioning

Rotational positioning accuracy plays a crucial role in manufacturing processes. It ensures the alignment accuracy between different machining operations, achieving consistency and coherence in multi-process manufacturing. Precise rotational positioning also reduces material waste and production costs while improving production efficiency and quality control.

 

Unidirectional Positioning Accuracy

Unidirectional positioning accuracy is one of the key parameters in evaluating the performance of a rotary positioning platform. It pertains to the platform's positioning accuracy in a single direction. This concept is measured by rotating from the starting position to the end position, selecting multiple data points along the rotational circumference. High unidirectional positioning accuracy impacts the platform's precision in single-direction tasks such as precise machining, engraving, and cutting. Detailed measurement and analysis of unidirectional positioning accuracy ensure that the platform meets the required precision standards, guaranteeing product quality and efficiency in related applications.

 

Unidirectional System Positioning Error

Unidirectional system positioning error refers to the accuracy of the rotary positioning system in a single direction, considering the error produced during the rotation from the starting position to the end position. When designing and manufacturing rotary positioning systems, it is essential to consider these factors, optimize the design and production processes to minimize unidirectional system positioning errors, and ensure the system meets the expected positioning accuracy requirements during operation.

Unidirectional Repeatability Accuracy

Unidirectional repeatability accuracy refers to the ability of the rotary positioning system to consistently return to the same position in a single direction over multiple positioning operations. This metric measures the system's performance in maintaining accuracy in a specific direction, crucial for applications requiring high consistency and precision.

 

 

Bidirectional Positioning Accuracy

Bidirectional positioning accuracy is a key indicator of the rotary positioning platform's positioning precision, measuring the consistency of the platform's positioning in both directions. It evaluates the platform's accuracy in rotating from the starting position to the end position and then returning from the end position back to the starting position. This ensures the platform can accurately and stably rotate and position in both directions.

 

Bidirectional System Positioning Error

Bidirectional system positioning error refers to the accuracy of the rotary positioning system in both directions, assessing the positioning precision from the starting position to the end position and then returning to the starting position. Errors may arise from various factors, including the mechanical structure's precision, the drive system's performance, and the control system's accuracy.

Average Bidirectional System Positioning Error Range

The average bidirectional system positioning error range indicates the mean value of positioning accuracy in both directions, typically expressed as a range encompassing maximum and minimum positioning errors. This range is calculated based on a series of measurements, covering all possible scenarios from the system's maximum to minimum positions.

Bidirectional Repeatability Accuracy

Bidirectional repeatability accuracy measures the rotary positioning system's ability to return to the same position in both directions consistently over multiple operations. This metric is essential for ensuring the system's reliability and precision in applications requiring accurate bidirectional positioning.

 

 

Backlash

Backlash refers to the gap or play within the rotary positioning system due to the mechanical structure or material properties. This gap allows rotary components to move slightly when changing direction without immediately following the new direction. The presence of backlash causes a delay or lag when the rotary positioning system changes direction until the system fully reacts and follows the new direction.

 

Average Backlash

Average backlash, also known as the mean backlash, indicates the average value of all axial backlashes within the rotary positioning system. This metric is calculated by measuring multiple backlash values and averaging them, serving as an indicator of the overall backlash level of the rotary positioning system. It helps evaluate the system's performance and precision.

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